Roller burnishing is chipless smoothing and compression of metallic surfaces by ... more: FAQ
Blind hole
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
Boundary layer
- Roller burnishing is chipless smoothing and compression of metallic surfaces by rolling elements.
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Burnishing
Due to the features of the roller burnishing process, the terms smoothing, burnishing, roller smoothing and roller ... more: What is roller burnishing?
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Compressing
- Roller burnishing is chipless smoothing and compression of metallic surfaces by rolling elements.
Roller burnishing of holes from 4 mm dia.|4.0 - 4.9 mm dia.
5.0 - 20 mm dia.
5.0 - 20 mm dia.
21.0 - 33 mm dia.
31 - 52 mm ... more: Find tool via roller burnishing contour
The continuous machining sequence, i.e. of being able to roller-burnish "in one clamping" at high speed following ... more: Use/Application
Contours
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
Cooling
- A small amount of lubrication with a low-viscosity oil is generally sufficient during roller burnishing, e.g. by ... more: Cooling/lubrication
Creasing
Components can be provided with creases or joined by creasing with special tools. more: Creasing and joining
Creasing inside
Components can be provided with creases or joined by creasing with special tools. more: Creasing and joining
Creasing outside
Components can be provided with creases or joined by creasing with special tools. more: Creasing and joining
Workpiece oversize|up to 0.01 mm
Tool preclamping|up to 2 mm|
Lubrication|emulsion or oil; filtration of the ... more: Outside finishing tool
Do the tolerances change
What is roller burnishing?
Roller burnishing is chipless smoothing and compression of metallic surfaces by ... more: FAQ
Ductile yield
- All plastically formable metals can be roller-burnished. Here the material hardness should be below 45 HRC ... more: What materials can be roller burnished?
Expanding
An extremely broad range of components can be joined with special tools.
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
The integration of a roller burnishing machine in the production sequence reduces investments in finish-grinding ... more: Use of roller burnishing machines
Hardness
- Hardness = mechanical resistance with which the material opposes a penetrating body.
- All plastically formable metals can be roller-burnished. Here the material hardness should be below 45 HRC ... more: What materials can be roller burnished?
Workpiece oversize|up to 0.01 mm
Tool preclamping|up to 2 mm|
Lubrication|emulsion or oil; filtration of the ... more: Outside finishing tool
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
How is roller burnishing to be prepared for
What is roller burnishing?
Roller burnishing is chipless smoothing and compression of metallic surfaces by ... more: FAQ
- Strength, in N/mm = resistance with which the material opposes an influence of force; the force can cause a plastic ... more: Material properties/surface properties
- All plastically formable metals can be roller-burnished. Here the material hardness should be below 45 HRC ... more: What materials can be roller burnished?
Process for surface compression
- Roller burnishing is chipless smoothing and compression of metallic surfaces by rolling elements.
Roller burnishing is chipless smoothing and compression of metallic surfaces by ... more: FAQ
Retention of the shape and position tolerances
What is roller burnishing?
Roller burnishing is chipless smoothing and compression of metallic surfaces by ... more: FAQ
Rollability
- All plastically formable metals can be roller-burnished. Here the material hardness should be below 45 HRC ... more: What materials can be roller burnished?
Roller burnishing
- Roller burnishing is chipless smoothing and compression of metallic surfaces by rolling elements.
- All plastically formable metals can be roller-burnished. Here the material hardness should be below 45 HRC ... more: What materials can be roller burnished?
- The workpiece, the tool or both rotate during roller burnishing.
The integration of a roller burnishing machine in the production sequence reduces investments in finish-grinding ... more: Use of roller burnishing machines
Roller burnishing speed
- A small amount of lubrication with a low-viscosity oil is generally sufficient during roller burnishing, e.g. by ... more: Cooling/lubrication
- The roller burnishing speed can be up to 200 m/min, however values of 100-150 m/min are recommended.
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Roller smoothing
Due to the features of the roller burnishing process, the terms smoothing, burnishing, roller smoothing and roller ... more: What is roller burnishing?
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Roughness
- During burnishing a certain roughness is produced on the workpiece surface. The objective is a high surface quality ... more: What is roller burnishing?
Due to the features of the roller burnishing process, the terms smoothing, burnishing, roller smoothing and roller ... more: What is roller burnishing?
stepped hole
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
Strength
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Strength properties
- During roller compression the same kinematics is carried out as with burnishing. Hardened rollers are guided over ... more: Roller compression
Roller burnishing of holes from 4 mm dia.|4.0 - 4.9 mm dia.
5.0 - 20 mm dia.
5.0 - 20 mm dia.
21.0 - 33 mm dia.
31 - 52 mm ... more: Find tool via roller burnishing contour
Machining|Taper bores|||||
Diameter range|from 4 mm|||||
Rollers|according to requirement|||||
Standard ... more: from 4 mm dia.
Tensile test
- Strength, in N/mm = resistance with which the material opposes an influence of force; the force can cause a plastic ... more: Material properties/surface properties
Tool clamping systems
- In the standard model the tool holding fixtures are provided with a cylinder shaft according to DIN 1835 or with a Morse ... more: Tool holding fixtures, clamping options
Tool holding fixtures
- In the standard model the tool holding fixtures are provided with a cylinder shaft according to DIN 1835 or with a Morse ... more: Tool holding fixtures, clamping options
Tool life
Changing components
Rollers
Remove retaining screw (7) and locking ring (9), then take out the cage with the taper ... more: 5.0 - 20 mm dia.
Adjusting the tool
Loosen clamping screw (8), then turn the mount and sleeve against each other according to scale. 1 ... more: 201 - 400 mm dia.
Changing components
Rollers
a) Loosen clamping screw (8) and screw the mount out of the sleeve; the rollers become ... more: 1.5 - 7.8 mm dia.
Changing components
Rollers
a) Loosen clamping screw (8) and screw the mount out of the sleeve; the rollers become ... more: 41 - 56 mm dia.
turned
The integration of a roller burnishing machine in the production sequence reduces investments in finish-grinding ... more: Use of roller burnishing machines
The integration of a roller burnishing machine in the production sequence reduces investments in finish-grinding ... more: Use of roller burnishing machines
The BAUBLIES RM 2/35 Roller Burnishing Machine enables microfinishing of outside diameters on cylindrical ... more: Machines
Thanks to its ergonomic design and its compact dimensions, the RM 2/35 is suitable for flexible use within production, ... more: Machines
Use on standard machines
Roller burnishing tools are suitable for use on virtually all common machines, e.g.
- Roller burnishing can be used on the external and internal surfaces of virtually all rotationally symmetrical ... more: What geometries can be roller burnished?
